End-to-End Setup

Turnkey Manufacturing From Concept to Plant

Site selection, GMP-compliant facility design, equipment qualification, validation, and tech transfer — built and handed over ready to operate.

Why teams choose us

GMP architects on teamProven delivery track recordVendor networkIQ/OQ/PQ specialists
GMP FacilityIQ / OQ / PQTech Transfer
What's included

A factory, fully delivered

From greenfield site selection to production hand-off — every milestone owned.

Site selection & feasibility

Location analysis, regulatory zone confirmation, utilities and logistics audit.

GMP layout & design

Cleanroom classifications, material/personnel flows, HVAC and utility design.

Equipment specification

URS development, vendor selection, purchase liaison, factory acceptance testing.

IQ / OQ / PQ qualification

Installation, operational, and performance qualification protocols and execution.

Process validation

Three-batch validation, cleaning validation, stability protocols.

Tech transfer & SOPs

Process documentation, operator training, batch record templates.

Our process

A plant in 9–12 months

Six phases with hard milestones — your build stays on track.

  1. 01

    Feasibility & business case

    Cost model, location options, regulatory zone analysis, ROI projection.

  2. 02

    GMP design & layout

    Architectural and engineering design, classified zones, utility plans.

  3. 03

    Equipment procurement

    URS, vendor selection, purchase orders, manufacturing oversight, FAT.

  4. 04

    Installation & commissioning

    Equipment installation, site acceptance, utility commissioning.

  5. 05

    Qualification & validation

    IQ/OQ/PQ protocols, process validation, cleaning validation.

  6. 06

    Hand-off & first batch

    Operator training, SOP rollout, supervised first commercial batch.

Why us

Why Bio-State for manufacturing setup

#1

GMP architects in-house

Facility design that meets ISO 14644, EU GMP Annex 1, and US 21 CFR Part 210/211.

Our facility was commissioned smoothly and was audit-ready, with validation handled end to end.
Operations Head, IVD manufacturer
#2

Vendor network across India

Pre-vetted equipment suppliers — better prices, faster delivery, reliable quality.

#3

Proven delivery track record

From small disposables to high-volume IVD reagent manufacturing.

#4

Validation specialists

Dedicated IQ/OQ/PQ team with deep equipment qualification experience.

Case study

A real engagement, real outcomes

Greenfield · IVD reagents

New IVD manufacturing facility — turnkey setup

Facility commissioned, audit-ready

A company establishing a new IVD manufacturing facility faced GMP-compliance and workflow challenges. We designed a GMP-compliant layout, planned cleanroom classifications and workflows, and supported equipment qualification and validation.

GMP-compliant

Facility layout

Qualified

Equipment & validation

Audit-ready

Infrastructure

Commissioned

Production facility

FAQ

Common questions

Quick answers about scope, timelines, and how this engagement runs.

Ask us directly

No — we also retrofit existing facilities to GMP standards, expand capacity in operational plants, and remediate facilities that have failed audits.

Highly device-dependent. A small Class A reagent facility sits at the lower end, while complex parenteral or implantable facilities are significantly higher. We share a detailed cost model during the feasibility phase.

Yes — for design, qualification, and validation phases. Equipment procurement is pass-through with a managed-services fee.

Yes — we set up CMO operations including dual-tenant facilities with appropriate segregation and quality systems.

We offer annual retainers covering SOP updates, training, mock audits, and CAPA management.

Build your GMP facility on schedule

Tell us your device, capacity, and target launch date. We’ll send a feasibility brief within a week.